♦Machine Design • Engineering Consultancy • Frankfurt, Germany
Machine Design with Manufacturing Knowledge
Equipment designs that actually work in production. 26 years of hands-on manufacturing and R&D experience — from lab test benches to industrial machinery. German quality standards, cost-effective delivery.
26 Years R&D & ManufacturingLab Equipment SpecialistMitec Singapore Partner
What You Get
The Challenge
You need custom equipment designed — but generic engineering firms produce theoretical designs that fail in production. German machine shops charge €100-180/hour. Direct offshore engineering saves money but lacks manufacturing knowledge. You need practical, buildable designs from someone who has built real equipment.
My Approach
I design machines that work in real production environments, based on 26 years building lab equipment, pilot plants, and industrial systems at Mann+Hummel. For lab equipment and test fixtures, I execute directly. For complex industrial machinery and automation, I coordinate with Mitec Singapore while providing DFM oversight.
The Outcome
Manufacturing-proven designs at 30-40% less than German engineering firms. Equipment designs include safety systems, instrumentation integration, and standard component specification. 2 revision rounds included.
Project-based pricing. No hidden markup. Full cost breakdown provided in every quote.
What You Receive
Comprehensive deliverables package
- 3D CAD ModelsComplete parametric assemblies in SolidWorks
- Engineering CalculationsStructural, pneumatic, hydraulic — with safety factors
- 2D Manufacturing DrawingsWith GD&T, BOM, and assembly instructions
- Safety System DesignPer CE marking and machine directive requirements
- Documentation PackageOperation manuals, spare parts lists, maintenance guides
Production Ready Standards
How It Works
1
You Brief Me in Germany
Define what your equipment needs to do. We discuss performance targets, constraints, safety requirements, and budget. German-speaking, German contract.
2
I Design with Manufacturing Knowledge
Lab equipment: I design directly. Industrial machinery: coordinated through Mitec Singapore with my DFM oversight. Every design checked for buildability, maintainability, and cost.
3
You Get Production-Ready Documentation
Complete manufacturing package: 3D models, drawings, calculations, BOM, safety documentation. Optional prototype and manufacturing coordination.
Service Scope
What We Can Deliver
Capabilities We Offer
Scope covered through direct expertise & specialist partners
- Lab Equipment Design & Build
- Special Purpose Machine Design & Build
- Assembly Automation Systems
- Machine Vision Systems (AI-driven)
- Robotic Palletizing & Material Handling
- Clean Room Automation
- Process Handling Equipment
- Custom PLC Design
Direct expertise in lab equipment and simple machinery. Complex industrial automation coordinated through specialist partner.
Service Delivery Model
Lab equipment and simple machinery I design directly. Complex industrial equipment coordinated through Mitec Singapore with my technical oversight.
| Service | Type | Provider | Oversight |
|---|---|---|---|
| Lab Test Equipment | Direct | Saravana (SolidWorks) | Built-in DFM |
| Test Fixtures & Pilot Plants | Direct | Saravana (SolidWorks) | Built-in DFM |
| Production Line Equipment | Coordinated | Mitec Singapore | Saravana: DFM Review |
| Assembly Automation | Coordinated | Mitec Singapore | Saravana: Technical Oversight |
Lab Test Equipment
Type:Direct
Provider:Saravana (SolidWorks)
Oversight:Built-in DFM
Test Fixtures & Pilot Plants
Type:Direct
Provider:Saravana (SolidWorks)
Oversight:Built-in DFM
Production Line Equipment
Type:Coordinated
Provider:Mitec Singapore
Oversight:Saravana: DFM Review
Assembly Automation
Type:Coordinated
Provider:Mitec Singapore
Oversight:Saravana: Technical Oversight
My Process
Requirements Analysis
Step 1 of our Engineering process
We begin by thoroughly understanding your machine specifications, operational requirements, and performance criteria.
Step 1 of 7
2-3 weeks
Requirements Analysis
We begin by thoroughly understanding your machine specifications, operational requirements, and performance criteria.
Key Points:
- Define operational specs
- Identify constraints
- Review safety standards
- Establish budget
Tools & Technologies:
Requirements MatrixStandards Database
Deliverables:
Machine Requirements DocumentPerformance SpecificationsCompliance Checklist
Proof from My Career
90% In-House Design
Lab Equipment Portfolio
Designed 90% of all lab test equipment and pilot plants at international R&D facility. €20K avg cost vs €50K external quotes.
R&D Facility20% Throughput Increase
Assembly Line Automation
Key contributor to fully automated hollow fiber module production line. 10% defect reduction in parallel.
ManufacturingMulti-Mode Test Bench
Innovative Pilot Filtration System
Designed programmable pilot filtration test bench with menu-based control — replaces multiple specialized test benches with one flexible system.
R&D EquipmentAchievements from my 26-year career at Mann+Hummel and global engineering firms
Featured Project
Lab Equipment Portfolio — 15+ Years
Complete lab infrastructure: cyclic test benches, pilot-scale MBR, membrane flux stations. Standardized building-block approach with off-shelf components.
Key Outcomes
- Lead time: 14 weeks → 4 weeks
- Cost: 60% savings vs external
- Equipment operational 8+ years
From my career at Mann+Hummel
Professional Endorsements
"His ability to translate research concepts into reliable working systems consistently advanced our innovation goals. The lab equipment he designed formed the backbone of our R&D capabilities."
M
Michael Micke
Development Team Lead • Mann+Hummel
5+ years collaboration
Transparent Pricing
Test Fixtures & Simple Equipment
€3,000–€8,000
2-6 weeks
Test fixtures, instrumentation mounts, simple equipment frames. Direct execution.
Includes
- DFM included
- 2 revision rounds
- Manufacturing drawings
Best For
Simple test equipmentLab fixturesEquipment frames (<500 kg)
Custom Lab Equipment
€8,000–€25,000
4-12 weeks
Complete lab equipment design with instrumentation integration and safety systems.
Includes
- Full calculations
- Safety system design
- Operation manuals
Best For
Test benchesPilot plantsCustom lab apparatus
Industrial Machinery
€15,000–€50,000+
8-20 weeks
Complex equipment and automation systems. Coordinated through Mitec Singapore.
Includes
- Mitec Singapore expertise
- My DFM oversight
- Full documentation package
Best For
Production equipmentAssembly automationMaterial handling
Transparency Promise
Project-based pricing. No hidden markup. Full cost breakdown provided in every quote.
Ready to Design Your Custom Equipment?
From lab test benches to industrial machinery — get expert machine design with 26 years of manufacturing experience.
Or email me: saravana@ideinstein.com
What You Get
- Equipment requirements review
- Feasibility assessment
- Service model recommendation (direct vs coordinated)
- Cost and timeline estimate
26 years engineering experience•German-speaking contact•No obligation consultation